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ROLL COOLENT FILTERATION SYSTEM

Name: ROLL COOLENT FILTERATION SYSTEM
Brand: Delsol Engineering India Pvt. Ltd
Price: 2500000 INR
Availability: InStock

Price 2500000 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

ROLL COOLENT FILTERATION SYSTEM Specification

Mounting Type
Horizontal floor mount

Surface Treatment
Powder coated or Painted Finish

Flow Rate
Up to 5000 LPH (or as specified)

Usage & Applications
Coolant filtration for metalworking, rolling mills, CNC machines, industrial processes

Features
Automatic & Continuous Filtration, High-capacity contaminant removal, Low maintenance

Core Type
Multi-chamber Roll Filter

Noise Level
Low, designed for industrial environments

Diameter
Custom (based on system design)

Tank Material
Mild Steel with anti-corrosive coating

Product Type
Other

Material
MS

Inlet/Outlet
LPM

Vehicle Type
Industrial Machinery (Not for Vehicles)

Size
Customizable as per requirements

Color
Green (Standard) or Customized

Safety Standards
Complies with relevant industry standards

Operating Voltage
380V / 415V AC, 3 Phase

Control System
PLC Based Automation System

Filtration Media
Non-woven filter paper or customized media

Maintenance Access
Easy Access Hatches and Doors

Installation Location
Indoor, factory shop floor

Custom Options
Available as per client requirements

Filtration Accuracy
10-50 Micron (depending on filter media)

Discharge Type
Automatic Sludge Removal

Maximum Pressure
Up to 3 Bar

Pump Type
Heavy Duty Centrifugal Pump (included or optional)

ROLL COOLENT FILTERATION SYSTEM Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
1 Unit Per Month

Delivery Time
1 Months

Main Domestic Market
All India

ROLL COOLENT FILTERATION SYSTEM About

ROLL COOLENTFILTERATION SYSTEM.!

Our RollCoolant Filtration System is a specialized filtration unit used in metalrolling mills (especially steel and aluminium processing) to filter andrecirculate the coolant used in the rolling process. These systems play acritical role in maintaining the quality of the rolled product, protectingequipment, and extending coolant life.

WHAT IS AROLL COOLANT FILTRATION SYSTEM?

Its anindustrial filtration setup designed to:

Clean and recycle coolant (oil or emulsion) used in rolling mills.
Remove contaminants such as metal fines, scale, and debris.
Maintain fluid temperature, pressure, and cleanliness to ensure efficient rolling operations.

WHY IS FILTRATION IMPORTANT IN ROLLING MILLS?

Improves surface finish of the rolled material.
Reduces tool and roll wear.
Minimizes downtime due to maintenance.
Increases coolant lifespan and reduces disposal costs.
Prevents clogging and wear of downstream equipment (like heat exchangers, pumps, etc.).

SYSTEMCOMPONENTS

Collection Troughs / Tanks

Collect coolant from mill stand area.

Coarse Pre-Filters

Remove large particles, scale, and chips.

Main Filtration Units

May include:

Vertical Type Candle Magnetic Separator
Agitator
Self-cleaning filtration system
Oil Skimmer
Compact band filter

Clean Coolant Tank

Stores filtered coolant ready for reuse.

Pump Systems

Transfer coolant through the system and back to the mill.

Cooling Units (Optional)

Heat exchangers or chillers to maintain coolant temperature.

Control Panel (PLC / HMI)

Manages operations, alarms, and monitoring.

WORKINGPRINCIPLE (GENERAL FLOW)

Dirty coolant from the rolling mill is collected.
Coarse filtration removes large debris.

It passes through fine filtration (Compact band filter / Self-cleaning filter / Vertical Type Candle Magnetic Separator / Oil Skimmer)

Clean coolant is cooled (if required).
Coolant is pumped back to the rolling process.
Sludge/particles are collected and disposed of or processed.

COOLANT TYPES

Water-based emulsions (common in aluminium mills)
Oil-based coolants (used in cold rolling of steel)
Synthetic or semi-synthetic fluids

APPLICATIONS

Steel cold rolling mills
Aluminium strip mills
Tandem rolling lines
Hot/cold rolling stands
Pickling & finishing lines

Exceptional Filtration Efficiency

The Roll Coolant Filtration System ensures high-capacity contaminant removal, thanks to its multi-chamber roll filter and filtration accuracy ranging from 10 to 50 microns. Its efficient, automatic operation maintains coolant quality, prolongs machinery life, and reduces downtime, making it ideal for demanding industrial environments such as rolling mills and CNC machines.

Intelligent, Automated Control

Integrated with a PLC-based automation system, this filtration unit delivers stable, continuous performance with minimal operator intervention. Automatic sludge removal and easy-access hatches streamline maintenance procedures, allowing users to focus on production while enjoying reliable coolant management.

Robust Construction & Versatile Design

Fabricated from mild steel with anti-corrosive coating and customizable sizing, this system is engineered for durability and optimal fit within factory shop floors. The sealed structure ensures leak protection, while various mounting and flow configurations accommodate a wide range of industrial needs.

FAQ's of ROLL COOLENT FILTERATION SYSTEM:

Q: How does the Roll Coolant Filtration System operate?

A: The system uses a multi-chamber roll filter combined with a heavy-duty centrifugal pump to automatically and continuously filter coolant. Built-in PLC automation manages the process efficiently, including automatic sludge removal, ensuring consistent coolant quality and minimal manual intervention.

Q: What are the custom options available in this filtration system?

A: Clients can request customization in terms of filtration media, system size, color, flow rate, and additional features to meet specific industrial requirements. Both the filtration accuracy and tank materials can be tailored, ensuring compatibility with different machines and processes.

Q: When should maintenance be performed on this system?

A: Maintenance is minimal due to the system's automated sludge removal and easy-access hatches. Regular visual inspections and periodic checks of the filtration media are recommended, based on operational usage and manufacturer guidelines, to ensure optimal performance.

Q: Where is the Roll Coolant Filtration System typically installed?

A: This system is designed for indoor installation on factory shop floors, particularly in metalworking facilities, rolling mills, CNC machine shops, and similar industrial environments. Its horizontal floor-mount design ensures stable placement and accessibility.

Q: What is the filtration process used in this system?

A: Coolant passes through non-woven filter paper or customized filtration media in a multi-chamber roll filter. Contaminants are trapped as the coolant circulates, while the PLC system manages continuous operation and automatic removal of collected sludge.

Q: Can the system be used with any coolant type?

A: The Roll Coolant Filtration System is compatible with a variety of industrial coolants used in metalworking and machining operations. For specific compatibility or specialized fluids, customization options are available to ensure effective filtration.

Q: What are the main benefits of using this filtration system?

A: Key benefits include improved coolant longevity, reduced machine wear, low maintenance requirements, continuous automatic operation, and high filtration accuracy. These factors help lower operational costs and enhance productivity in industrial settings.

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