About Compact Band Filter
ïWhat is a Compact Band Filter?
A Compact Band Filter is an automatic gravity-type coolant filtration unit designed to filter fine and coarse particles from liquids like cutting fluids, grinding coolants, and other process fluids. It uses filter media (filter paper) that automatically advances as it clogs, ensuring uninterrupted filtration.
CONSTRUCTION & WORKING
ïMain Components:
- Inlet Chamber: Receives dirty coolant.
- Filter Bed: Supports the filter media roll.
- Filter Media (Paper Roll): The disposable paper removes contaminants.
- Clean Tank: Stores filtered coolant.
- Float Switch / Level Controller: Senses clogging and triggers media advancement.
- Drive Motor / Gear Mechanism: Moves the filter media forward when clogged.
ïWorking Principle:
- Dirty coolant enters the inlet.
- Coolant passes through filter paper solid particles are retained.
- Clean coolant is collected below and reused.
- When the filter paper gets clogged, the float switch activates the motor.
- Used media is rolled up, and fresh paper is unrolled.
TECHNICAL SPECIFICATIONS (Typical Ranges)
| Parameter | Range |
| Flow Capacity | 30ï 1000 LPM (or more) |
| Filtration Accuracy | 20ï 50 microns (depends on media) |
| Filter Media Width | 300 1000 mm |
| Construction Material | MS / SS 304 / SS 316 |
| Power Supply | 230V/415V AC |
| Filter Paper Material | Non-woven polyester cellulose |
TYPES OF FILTER MEDIA
- Cellulose-based paperïstandard for general metalworking fluids
- Polyester-based non-wovenï high strength and chemical resistance
- Needle punchedï for sticky/slurry applications
APPLICATIONS
- Grinding machines (surface, cylindrical, centerless)
- Honing and lapping operations
- Milling, turning & drilling
- Washing machines
- Cast iron, aluminum, and brass machining
ADVANTAGES
ï
- Fully automatic
- Compact footprint
- Cost-effective operation
- Easy maintenance
- Customizable for various flow rates
- Better tool life & surface finish due to clean coolant
ï
ADVANCED OPTIONS
Optional Add-ons:
- Magnetic separator attachment (for ferrous contaminants)
- Chiller unit for temperature control
- Sludge scrapers
- Paper roll status sensors
- Level switches with PLC control
- Integrated pump-back systems
Custom Configurations:
- Duplex filters
- SS304/316 construction for chemical-resistant applications
- Larger capacity tanks
- Pressure-assisted models for difficult filtration