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Roll Coolant Filtration System

Name: Roll Coolant Filtration System
Brand: Delsol Engineering India Pvt. Ltd
Price: 2500000.00 INR
Availability: InStock

Price 2500000.00 INR/ Unit

Get a Price/Quote

MOQ : 1 Unit

Roll Coolant Filtration System Specification

Product Type
Other

Material
Aluminum alloys

Inlet/Outlet
LPM

Size
Different Sizes Available

Roll Coolant Filtration System Trade Information

Minimum Order Quantity
1 Unit

Payment Terms
Cash Advance (CA), Cash in Advance (CID)

Supply Ability
12 Units Per Year

Delivery Time
1 Months

Main Domestic Market
All India

Roll Coolant Filtration System About

Our Roll Coolant Filtration System is a specialized filtration unit used in metal rolling mills (especially steel and aluminium processing) to filter and recirculate the coolant used in the rolling process. These systems play a critical role in maintaining the quality of the rolled product, protecting equipment, and extending coolant life.

WHAT IS A ROLL COOLANT FILTRATION SYSTEM?

Its an industrial filtration setup designed to:

Clean and recycle coolant (oil or emulsion) used in rolling mills.
Remove contaminants such as metal fines, scale, and debris.
Maintain fluid temperature, pressure, and cleanliness to ensure efficient rolling operations.

WHY IS FILTRATION IMPORTANT IN ROLLING MILLS?

Improves surface finish of the rolled material.
Reduces tool and roll wear.
Minimizes downtime due to maintenance.
Increases coolant lifespan and reduces disposal costs.
Prevents clogging and wear of downstream equipment (like heat exchangers, pumps, etc.).

SYSTEM COMPONENTS

Collection Troughs / Tanks: Collect coolant from mill stand area.
Coarse Pre-Filters: Remove large particles, scale, and chips.

Main Filtration Units

May include:

Vertical Type Candle Magnetic Separator
Agitator
Self-cleaning filtration system
Oil Skimmer
Compact band filter

Clean Coolant Tank: Stores filtered coolant ready for reuse.

Pump Systems: Transfer coolant through the system and back to the mill.

Cooling Units (Optional): Heat exchangers or chillers to maintain coolant temperature.

Control Panel (PLC / HMI): Manages operations, alarms, and monitoring.

WORKING PRINCIPLE (GENERAL FLOW)

Dirty coolant from the rolling mill is collected.
Coarse filtration removes large debris.
It passes through fine filtration (Compact band filter / Self-cleaning filter / Vertical Type Candle Magnetic Separator / Oil Skimmer)

Clean coolant is cooled (if required).

Coolant is pumped back to the rolling process.

Sludge/particles are collected and disposed of or processed.

COOLANT TYPES

Water-based emulsions (common in aluminium mills)
Oil-based coolants (used in cold rolling of steel)
Synthetic or semi-synthetic fluids

APPLICATIONS

Steel cold rolling mills
Aluminium strip mills
Tandem rolling lines
Hot/cold rolling stands
Pickling & finishing lines

DESIGN CONSIDERATIONS

Flow rate (m/hr or LPM)
Filtration accuracy (micron rating)
Type and concentration of contaminants
Type of coolant fluid
Required temperature control
Footprint and layout
Automation and monitoring level

ADVANTAGES

Improves product quality
Reduces operational costs
Environmentally friendly (reduced disposal)
Ensures equipment longevity
Consistent rolling process

GENERAL INFORMATION

Manufacturer: Delsol Engineering India Pvt Ltd.
Model: RCFS-Series (customizable as per application)
Application: Coolant filtration for steel/aluminium rolling mills

TECHNICAL SPECIFICATIONS

Parameter	Specification
Flow Capacity	50 to 1000 m/hr
Filtration Accuracy	10 - 50 microns
Coolant Type	Water-based / Oil-based
System Type	Modular / Skid-mounted / Central
Main Filtration Technology	Compact band filter / Self-cleaning filter / Vertical Type Candle Magnetic Separator / Oil Skimmer
Clean Coolant Tank Capacity		As per customized design
Pump Type		Centrifugal
Cooling System (optional)		Plate Heat Exchanger / Chiller
Construction Material		MS / SS 304
Electrical Panel		PLC-based
Power Supply		415V, 50Hz, 3-Phase

PERFORMANCE

Designed for 24/7 industrial operation
Recycles up to 95% of coolant
Maintains coolant clarity and temperature

INSTALLATION REQUIREMENTS

Space: As per layout drawing
Utility Requirements:

Electrical: 415V, 50Hz
Water (for cooling if applicable)
Drainage connection

OPTIONAL FEATURES

SCADA Integration
Sludge Dewatering System
Remote Monitoring

DOCUMENTATION PROVIDED

GA Drawings
PFD (Proses flow Diagram)
P&ID (Piping And Instrumentation Diagram)
Test Certificates
User Manual
Electrical Wiring Diagram

WARRANTY & SUPPORT

Warranty: 12 months from date of commissioning
On-site support & AMC available

Versatile Material Compatibility

This filtration system can handle coolants used with aluminum alloys and mild steel, making it suitable for applications spanning multiple metalworking industries. Its flexibility ensures reliable performance regardless of the workpiece material.

Customizable Sizing and Flow Rates

Designed to accommodate various scales of operations, the Roll Coolant Filtration System is available in different sizes with adjustable inlet and outlet capacities (LPM). This adaptability makes it easy to integrate into new or existing production lines.

FAQ's of Roll Coolant Filtration System:

Q: How does the Roll Coolant Filtration System operate?

A: The system works by directing coolant through specialized filters that capture contaminants and particulates, ensuring cleaner coolant returns to the machine. This process maintains coolant quality, enhances equipment performance, and reduces maintenance.

Q: What materials are compatible with this filtration system?

A: The system is suitable for use with coolants in processes involving aluminum alloys and mild steel (MS), making it ideal for a broad range of metalworking operations in industry.

Q: When should a Roll Coolant Filtration System be installed?

A: It is recommended to install the filtration system wherever coolant lifespan, machine longevity, or workpiece quality are critical. Early integration is especially beneficial in high-volume manufacturing environments.

Q: Where is the Roll Coolant Filtration System manufactured and supplied?

A: This system is fabricated, manufactured, and supplied in India, serving customers nationwide and supporting a wide variety of industrial sectors.

Q: What is the process for selecting the right size and flow rate?

A: Clients can choose from different sizes and specify inlet/outlet flow rates (LPM) depending on their machinery and production line requirements. The manufacturer can assist in determining the best configuration for each application.

Q: How is the filtration system used in manufacturing?

A: The system is integrated into coolant lines, continuously filtering coolant during operation. This helps minimize unscheduled downtime, maintain product quality, and prolong the life of cutting fluids.

Q: What are the primary benefits of using this filtration system?

A: Key benefits include improved coolant cleanliness, reduced machinery wear, extended tool life, and enhanced overall productivity, making it a valuable investment for fabricators and manufacturers.

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